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Sealants & adhesives: pick the right tube

A builder’s plain-English guide to which sealant, adhesive, stopping compound or foam to reach for — and what not to put near metal.

Sealants and adhesives look similar in the tube but do opposite jobs: a sealant stays flexible and is built to move with a joint (expansion, wind sway), while an adhesive is built to bond and hold. Get this wrong and it bites you — a rigid adhesive where there’s movement will crack, and a soft sealant used as glue will creep.

Sealant or adhesive? Sort that first

Before you worry about brands, decide which job you’re actually doing. After that it comes down to cure chemistry, exposure and substrate — what you’re sticking to and where it lives.

Polyurethane, silicone & MS polymer

The three workhorse chemistries for flexible bonding and sealing, each with its own strengths.

Construction adhesive, GIB stopping & PU foam

The rest of the shelf: panel adhesives, plasterboard compounds and expanding foam.

Never use acetic-cure silicone near metal

That vinegar smell is acetic acid, and it corrodes copper, brass, galvanised and aluminium as it cures. Never run it near galvanised flashings or copper pipes.

Plain-English guide, not advice. This page helps you understand and navigate the rules — it is general information, not design, engineering or consent advice, and it does not reproduce the copyrighted tables of NZS 3604 or any Standard. Always check the current Standard or Acceptable Solution and your BCA, and use a suitably qualified LBP, engineer or QS where it matters.

Common questions

What’s the difference between a sealant and an adhesive?

A sealant stays flexible and is built to move with a joint (expansion, wind sway), while an adhesive is built to bond and hold. Use a rigid adhesive where there’s movement and it cracks; use a soft sealant as glue and it creeps.

Why shouldn’t I use acetic-cure silicone near metal?

The vinegar smell is acetic acid, which corrodes copper, brass, galvanised and aluminium during cure. Never use it near galvanised flashings or copper pipes — use neutral-cure silicone or MS polymer instead. Acetic-cure is fine for internal glass-to-glass work away from metal.

What do the numbers on GIB Tradeset (45, 90, 110, 180) mean?

The number is the setting time in minutes. Tradeset 45 sets fast for the first coat, while Tradeset 180 gives longer working time for big jobs. GIB Plus 4 is a ready-mix all-purpose compound used to topcoat over tradeset — no mixing, bucket ready.

When would I use MS polymer instead of polyurethane?

MS Polymer (modified silyl), such as Bostik Fix-All or Sikabond MS, gives the best of both a high-performance bond and sealant with no isocyanates. It’s paintable, UV-stable and lower-toxicity than PU, but sits at a premium price.

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